BORMANN FRO BTC3300 Wet Cutting Tile Cutter 

SAFETY INSTRUCTIONS

Warning: Read the manual carefully before use. Failure to follow the warnings and instructions may result in tool damage, physical injury and/or damage to property. Store the manual in a safe place for future reference.

General power tool safety instructions

Work area safety

  • Keep the work area clean and well lit. Dark or cluttered areas could lead to accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids or fumes, gases or dust. Power tools could create sparks which may ignite the gases or fumes.
  • Keep children and bystanders at a safe distance while operating the power tool.

Electrical safety

  • Make sure that power tool plugs match the outlet. Do not ever modify the plug in any way. Do not use adapter plugs with earthed power tools. Using unmodified plugs and matching outlets will reduce the risk of electric shock.
  • Avoid body contact with earthed or grounded materials or objects, such as radiators, pipes, ranges and refrigerators. There is an tremendous risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or any other wet conditions. Water entering a power tool could increase the risk of electric shock.
  • Do not abuse the power cord. Never use the cord for carrying, pulling or unplugging the electric tool. Keep the cord in a safe distance from heat, oil, sharp edges and any moving parts. Damaged or entangled cords will increase the risk of electric shock.
  • When operating an electric power tool outdoors, use an extension cable which has the appropriate specifications for outdoor use. Use of an extension cable suitable for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location cannot be avoided, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
  • Stay alert, watch what you are doing and use common sense when operating the power tool. Do not use the power tool if you are feeling tired or are under the influence of alcohol, drugs, or medication. A moment of inattention while operating the power tool may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, hearing protection, non skid safety shoes or protective helmets, used in appropriate conditions will reduce the risk of sustaining personal injuries.
  • Prevent unintentional starting. Ensure the power switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the power tool. Carrying power tools with your finger on the power switch or connecting power tools that have the switch in the on position to a power source can lead to accidents.
  • Remove any adjusting keys or wrenches before turning on the power tool. An adjusting key or a wrench left attached to a rotating part of the power tool may result in personal injury.
  • Do not overreach. Keep balance and proper footing at all times. This helps the operator have better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from any moving parts. Loose clothes, jewellery and/or long hair can be caught in moving parts.

Power tool use and care

  • Do not force the power tool. Use the correct power tool for the each application. The correct power tool will always do the job better and safer when used as intended.
  • Do not use the power tool if the switch does not turn activate or deactivate it. Any power tool that cannot be controlled with the switch is extremely dangerous and must be repaired.
  • Disconnect the main plug from the power source and/or the battery pack from the power tool before changing accessories, making any adjustments, or storing the power tool. Such preventive safety measures will reduce the risk of starting the power tool accidentally.
  • When the power tool is not in use, store it out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to use and operate the power tool. Power tools are extremely dangerous in the hands of untrained users.
  • Maintain the power tool. Check for misalignment or binding of moving parts, breakage of parts, leakage and any other issue that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents and injuries are caused by poorly maintained power tools.
  • Keep the cutting parts of the power tool sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are more precise and easier to control.
  • Always use the power tool, accessories and tool bits etc. in accordance with the instructions of this instruction manual, taking into account the working conditions and the work that is to be performed. Use of the power tool for applications different from those intended could result in personal injury or cause damage to the power tool.
  • Keep the handles and any grasping surfaces of the power tool dry, clean and free of oil and grease. Slippery handles and grasping surfaces do not allow for safe handling of the tool in unexpected circumstances.
    Personal safety

Service

  • Have the power tool serviced by qualified service personnel, using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • If the power cord is damaged, do not use the power tool. The cord must be replaced by the manufacturer, its service agent or similarly qualified persons.
  • If the carbon brushes (if any) need to be replaced, have this done by a qualified person. Keep in mind that carbon brushes must always be replaced in pairs.
  • Switch off the power tool and disconnect it from the power supply if it is believed to be damaged. Afterwards, assign the power tool’s repair to a qualified service professional.

Safety instructions for electric tile saws

  • The surface of the work table must be flat and free from scratches.
  • Do not exert excessive pressure on the table surface.
  • Keep your hands away from the rotating blade.
  • Do not remove a jammed blade without first switching off the unit and removing the plug from the power socket.
  • Check the water level in the tank when cutting. The water tank should not be empty.
  • Only water must be poured into the water tank. Refilling the tank with solvents is prohibited.
  • When the unit is not in use and before carrying out maintenance work, always disconnect the unit from the power source.
  • Periodically check that the locking screw is tightened and that the blade is securely fastened to the shaft.
  • Before starting the machine, the blade must be carefully checked for any cracks or damage. If the blade is damaged in any way, it must be replaced immediately.
  • Keep the cable away from the blade and place it in such a position that it is not pulled in by the moving parts of the machine.
  • Before operating the unit, make sure that all adjusting keys have been removed.
  • Never cut objects without wearing protective gloves. Tiles must be cut using the depth stop and angle gauge which are on the work table. Under no circumstances should you cut very small workpieces which are difficult to position safely on the machine or where cutting would require you to use your hands to move the workpiece.
  • Ensure that the workpiece has enough space to be moved sideways. Failure to provide sufficient space may result in the workpiece being blocked from moving and cutting.
  • Do not cut more than one tile at a time.
  • Make sure that the work table and its surroundings are clean.
  • Before starting to cut tiles, start the unit and let the blade run for a few seconds. If the blade makes strange noises or vibrates excessively, switch off the unit immediately and unplug the power cord to find the source of the problem.
  • Allow the motor to spin the blade to full speed before starting to cut.
  • Allow the blade to come to a complete stop before removing blocked material.
  • While the unit is running, never touch its moving parts or the blade.
  • Never remove pieces of the cut object while the cutting disc is in motion.
  • Ensure that the cut pieces do not remain in the blade.
  • Never leave the unit unattended while it is running or plugged into an electrical outlet. Always switch off the unit and remove the power cord’s plug from the socket before leaving the work area.
  • Never use the blade without water. Dry cutting (without water) causes rapid wear and can contribute to blade and motor damage.
  • Use only suitable transport equipment to transport the unit. Never use covers to move or transport the unit.

TECHNICAL DATA

Model BTC3300
Power – Voltage / Frequency 500 W S1 / 1200 W S6 15% – 230 V / 50 Hz
No load speed 2990 rpm
Blade size 230 mm – 25.4 x 2.4 mm
Cutting capacity 920 mm
Table cutting depth 90° / 45°: 45 / 42 mm
Extension table 640 x 175 mm
Weight 45 kg
Includes Extension side table, foldable base with wheels, water pump
* The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
* To ensure the safety and reliability of the product and the warranty validity, all repair, inspection or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
* Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

ASSEMBLY INSTRUCTIONS

Warning: Never connect the power cord’s plug to a socket before all installations and adjustments have been made and the safety and operating instructions have been read and understood.

  • Open and place the folding stand on a solid and level surface that can support the weight of the unit itself as well as the work materials. Special care must be taken when placing the unit on the surface.
  • Ensure that the power source and electrical outlet are compatible with the unit.

Warning: The unit must be earthed. If the unit is not properly earthed, electric shock may result. Ensure that the power outlet is earthed. If in any doubt, consult a qualified electrician for further information.

OPERATING INSTRUCTIONS

Locking and unlocking the sliding cutting head

  • The sliding cutting head is locked for transport. The locking pin must be removed before use.
  • Remove the locking pin of the sliding cutting head. Now the cutting head can be moved forwards and backwards along the guides.
  • Warning: The sliding cutting head should be locked before any maintenance work, transport or during storage.
  • To lock the cutting head, insert the locking pin.
  • Push the sliding cutting head forward.

Filling the tank with water

  • Move the engine forward far enough to expose the water tank underneath.
  • Fill the tank with clean water. Do not add any chemicals or detergents to the water. Make sure the pump is well below the water level.
  • Water can be topped up or replaced as necessary while the unit is running.
Cutting
  • Ensure that the cutting location is marked on the tile.
  • Move the cutting head slowly backwards and forwards to check that the blade is not in contact with the cutting groove on the top of the table or with the depth stop on the back edge of the table.
  • Tilt the cutting head backwards to place the tile on the table.
  • Start the machine with the switch and wait for the blade to spin up to full speed. Make sure the blade looks wet.
  • With both hands, rest the tile securely on the depth stop located on the rear edge of the cutting head.
  • Warning: Under no circumstances must your hands or fingers extend over the grooves on the back edge of the work table. When cutting, the blade will move into this area.
  • Slowly press the sliding cutting head and tile forward towards the blade. Move the tile smoothly towards the blade. Do not use too much force/pressure.
  • Carefully cut the tile along the marked line.
  • Do not cut without water. Make sure the blade is wet. Check the water level in the water tank frequently and top it up as often as necessary. Make sure the pump is well below the water level.
  • If the motor slows down, slow down the rate at which the tile is moved or withdraw the tile in a smooth manner.
  • Wipe the unit with a sponge to reduce dirt build-up. Make sure the unit is switched off when doing this.
  • Switch off the unit by pressing the ON/OFF switch. Wait for the blade to stop by itself. Do not stop the blade manually by grasping it with your hands or by pushing it up with another object.
  • Warning: Do not remove blocked parts or residue in the blade if the blade is rotating. Wait for the blade to stop by itself.
  • Remove the power cord’s plug from the socket after using the unit. Empty the water tank, clean the unit and the pump. Lock the sliding cutting head before carrying out maintenance work and before transport or storage.

Diagonal cut

  • Loosen the angle gauge knob.
  • Place the angle gauge on the side stop on the back edge of the work table.
  • Set the angle gauge at the required distance.
  • Lock the knob again.
  • Unscrew the angle adjustment knob at the top.
  • Set the required angle (0° to 45°).
  • Lock the angle adjustment knob again.
  • Place the tile on the angle gauge.

45° bevel cut

  • Tilt the sliding cutting head back so that the blade is not on the table.
  • Loosen the angle adjustment knob on the sides of the frame.
  • Position the cutting head at a 45° angle.
  • Lock the angle adjustment knob again.
  • Lock the height adjustment knob again.
  • Set the angle of the guide to 45°.
  • Tilt the sliding cutting head slowly forward and ensure that the blade is not in contact with the cutting groove on the top of the table or with the stop on the rear edge of the table.

Use of an additional handle

  • An extension bracket can be used to provide additional support for larger tiles if required.
  • Extend the extension handle located on the left side of the work table to the required distance, but do not remove it from the work table.
  • Tighten the two knobs on the two rods to lock.
  • Slide the side stop upwards.
  • Place the tile on the work table stop and on the side stop of the extension handle.
Blade replacement
  • Warning: To avoid the danger of accidental start-up, always set the switch to the off position (“O” position) and pull the plug from the power socket before replacing the blade.
  • Open the blade guard cover by unscrewing the two fixing screws.
  • Loosen the locking screw using a hexagonal spanner while holding the outer flange with another spanner.
  • Remove the outer flange and the cutting disc.
  • When fitting a new blade, the arrow on the cutting disc must point in the same direction as marked on the blade guard.
  • Check the new cutting disc for any visible damage. If damaged, replace it immediately.
  • Reinstall the outer flange, then tighten the locking screw with the keys.
  • Reinstall the guard cover.
Functions and characteristics
The blade can be tilted up to 45° to allow cutting at an angle. The bevel gauge on the work table can be rotated to any angle from 0° to 45° to allow side cutting.
During the cutting process, a pump supplies water to the blade to extend the life of the blade and also reduce the amount of dust generated.
The internal thermostat is designed to keep the motor temperature within the correct operating range. If the motor is overloaded, heats up too much or the current value is too high, the internal thermostat automatically locks out the unit. In this situation, switch off the unit and wait 5 minutes for the motor to cool down before restarting the unit. This function protects the motor from damage due to overheating.

MAINTENANCE – CLEANING

  • Do not perform maintenance work while the unit is in operation.
  • Always disconnect the power cord’s plug from the power socket before replacing parts, lubricating the machine or when working on a workpiece to avoid possible serious injury.
  • Keep the unit clean. Always remove accumulated dust.
  • Keep the ventilation openings of the unit clean to prevent the motor from overheating. Clean the unit housing regularly with a soft cloth, preferably after each use. Dust and dirt should be removed from the vents. If dirt is difficult to remove, use a soft cloth moistened with soapy water.
  • The pump and work table sliding guide should be cleaned as soon as you have finished working with the unit, otherwise the pump impeller or guide may become blocked by dry debris.
  • To clean the pump, remove the cover and impeller guard and then remove the impeller. Using a small brush or water jet, remove any debris on the impeller.
  • Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts of the unit.

ENVIRONMENTAL DISPOSAL

In order to avoid damages on transportation, the tool has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and can be disposed accordingly. The tool’s plastics components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.

Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

WARRANTY

The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our
company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use and 24 months for chargers and batteries. The warranty is valid from
the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant
cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of
transportation (to and from) is entirely borne by the sender (client). The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of
transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:

  1. Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chucks etc.).
  2. Tools damaged as a result of non-compliance with the instructions of the manufacturer.
  3. Tools poorly maintained.
  4. Use of improper lubricants or accessories.
  5. Tools given to third entities free of charge.
  6. Damage due to an electrical connection at a voltage other than that indicated on the appliance plate.
  7. Connection to a non-earthed power supply.
  8. Change in current voltage.
  9. Damage resulting from the use of salty water (e.g., washing machines, pumps).
  10. Damage or malfunction resulting from improper cleaning procedure of the tool.
  11. Contact of the tool with chemicals, or damage as a result of moisture or corrosion.
  12. Tools that have been modified or opened by unauthorized personnel.
  13. Tools used for rent.

The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the company reserves the right to replace the tool with another corresponding model. After all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed. Replacement of a spare part with repair charge is covered by a 1 year warranty of good operation, subject to compliance with the warranty terms. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding power tools repair or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.

WARRANTY

This power tool is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 24 months for non-professional use, 12 months for professional use and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material flaws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion.
Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period nor will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of products. In the event of interference with of modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are atributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances post-paid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales center: Subject to change without prior notice.

CUSTOMER SUPPORT


The instructions manual is also available in digital format on our website
www.nikolaoutools.gr. Find it by entering the product code in the Search “ ” field.
WWW.NIKOLAOUTOOLS.GR

Documents / Resources

BORMANN FRO BTC3300 Wet Cutting Tile Cutter [pdf] Instruction Manual
BTC3300 Wet Cutting Tile Cutter, BTC3300, Wet Cutting Tile Cutter, Cutting Tile Cutter, Tile Cutter, Cutter

References

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