ANBUANLEITUNG
mounting instructions
HPR.00.220.23200/B
contains
HPR.00.220.82300/B
HPR.00.220.20000/B
MOUNTING INSTRUCTIONS
Item No.: HPR.00.220.82300/B
Revision:01 + Datum / Date: 07 – 2018
Handguard mounting kit
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications) are also available for download at our website.
Installation and/or maintenance of this product requires good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle,
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer’s specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also, make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch, and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimeters to achieve a correct fit.
Make sure the handlebar can fully turn in either direction. If parts of the product makes contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward) slightly to allow adequate clearance.
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| Packed by: | Date of packaging: |
| SW-MOTECH GmbH & Co. KG Ernteweg 8/10 35282 Rauschenberg Germany |
Tel./phone + 49 (0)6425 / 8168 – 050 Fax / fax + 49 (0)6425 / 8168 – 10 info@sw-motech.com www.sw-motech.com |
Copyright by
SW-MOTECH GmbH & Co. KG
Errors and omissions excepted. Technical and design modifications are subject to change.
PARTS LIST
| Step | No. | Item No./ Description ‘ | Part | Quantity** | N.m** |
| 2 | (1) | CS-STD | Handlebar Clamp Pair | 2 /2 | |
| (2) | CP8-L | Connector; left | 1 r | ||
| (3) | CP8-R | Connector; right | 1 /1 | ||
| (4) | M6 x 30; DIN 912 | Hexagon Socket Screw | 2 /2 | 10 | |
| (5) | M6 x 30; ISO 7380 | Lenshead Screw | 2 /2 | 10 | |
| (6) | M6; DIN 985 | Lock Nut | 4/4 | ||
| 3 | (7) | BAR-BVO40-L | Backbone; left | 1 /1 | |
| (8) | BAR-BVO40-R | Backbone; right | 1 /1 | ||
| (9) | BESF-3 | Threaded Adapter | 2 /2 | 21 | |
| (10) | M8 x 40; ISO 7380 | Countersunk Screw | 2 /2 | 20 | |
| (111 | BEW35 | Handlebar End Weight | 2 /2 | ||
| (12) | d 8,4; DIN 125 | Washer | 1 /1 | ||
| 3 | (13) | M8 x 25; ISO 7380 | Lenshead Screw | 2/2 | 20 |
| 8.8 | Coarse Thread Ø | M4 | M5 | M6 | M8 | M10 | M12 |
| Steel CL 8.8 N•m | 2,8 | 5,5 | 9,6 | 23 | 46 | 79 |
| 10.9 | Coarse Thread Ø | M4 | M5 | M6 | M8 | M10 | M12 |
| Steel CL 10.9 N•m | 4,1 | 8,1 | 14 | 34 | 67 | 115 |
MOUNTING
Remove the handlebar end weights.
Loosen the marked screws of the speedometer unit. Push the speedometer unit upwards a little bit to get enought room for the following mounting steps.
NOTE: After completing installation, mount the speedometer unit to the vehicle in accordance with the manufacturer’s instructions.
NOTE: Installation is shown for the left side. Repeat for right side with applicable parts.
Mount the handlebar clamps (1) with the connectors (2) and (3) loosely to the handlebar.
Do not fully tighten the screws yet.
Mount the adapter (9) to the handlebar ends.
ATTENTION: Use liquid thread locker!
Tighten the adapter as specified in the parts list.
Attach the backbones (7) and (8) with the shown parts to the installed adapter (9), as shown in the drawings.
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.
Attach the inner ends of the bars (7) and (8] to the connectors (2) and (3).
ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.
Position the bars in preferred position and tighten all screws in the following order: (13), (10), (4) & (5).
ATTENTION: It may be necessary to turn the brake hose at the banjo bolt a few degrees down to ensure sufficient distance to the handlebar clamps! Allow the adjustment to be carried out only by qualified specialist personnel!
KOBRA Handguard Shells
The application list for this product can be found on our website.
Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation check all operations of all handlebar controls, specifically the throttle, front brake, kill switch and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in either direction. Check periodically (50 km) that all bolts are tight.
Subject to change. Not responsible for typos.
SW-MOTECH GmbH & Co, KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel. +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com
Mounting
NOTE: Installation is shown for the left side. Repeat for right side with applicable parts.
Attach the handguard shells (1) & [2] to the backbones (befor mounting the backbones to the vehicle), as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand [max. 2 Nm]. Do not overtighten the screws!
Left side shown!
Documents / Resources
 |
SW-MOTECH 00.220.20000-B Plus Protection Kobra Noir Kit Motocard [pdf] Instruction Manual HPR.00.220.23200-B, HPR.00.220.82300-B, HPR.00.220.20000-B, 00.220.20000-B Plus Protection Kobra Noir Kit Motocard, 00.220.20000-B, Plus Protection Kobra Noir Kit Motocard, Protection Kobra Noir Kit Motocard, Kobra Noir Kit Motocard, Noir Kit Motocard, Kit Motocard, Motocard |
