SEALEY EH5001.V2 Industrial Fan Heater Instruction Manual

SEALEY EH5001.V2 Industrial Fan Heater Instruction Manual

INDUSTRIAL FAN HEATERS:

Thank you for purchasing a Sealer product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to instructions
Indoor Use Only
Do Not Cover

SAFETY

ELECTRICAL SAFETY

• WARNING! It is the user’s responsibility to check the following:
• Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
  Electrical safety information. It is important that the following information is read and understood:
• Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
  Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse.
• DO NOT pull or carry the appliance by the power cable.
• DO NOT pull the plug from the socket by the cable.
• DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician.
  If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
  Ensure that repairs are carried out by a qualified electrician.
  If an extension reel is used it should be as short as possible and fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

GENERAL SAFETY

• WARNING! The appliance shall be disconnected from its power source during service and when replacing parts and, if the removal of the plug is foreseen, it shall be clearly indicated that the removal of the plug has to be such that an operator can check from any of the points to which they has access that the plug remains removed.
• WARNING! DO NOT use this heater in small rooms when they are occupied by persons not capable of leaving the room on their own, unless constant supervision is provided.
• Servicing or maintenance must only be carried out by an authorised service agent.
• Check that the heater is in sound condition and good working order. Take immediate action to repair or replace damaged parts.
• Use recommended parts only. Unapproved parts may be dangerous and will invalidate the warranty.
• DO NOT attempt to repair a damaged heater, contact an authorised service agent.
• WARNING! In order to avoid overheating, DO NOT cover the heater.

POSITIONING OF HEATER

• WARNING! To reduce the risk of fire, keep textiles, curtains, or any other flammable material a minimum distance of 1m from the air outlet.
• WARNING! DO NOT use the heater near flammable material, liquids, solids, gases or compressed gas cylinders etc.
• Use this heater on a horizontal and stable surface or fix it to a wall as applicable.
• DO NOT use this heater in the immediate surroundings of a bath, a shower or a swimming pool.
• DO NOT place the heater up against any surface such as a wall, door or furniture etc.
• DO NOT place the heater immediately below any electrical outlet.
• DO NOT place the heater on a raised surface or anywhere where it could topple over.
• DO NOT get the heater wet or use in areas of high condensation.
• DO NOT allow the power lead to touch hot surfaces.
• DO NOT connect the heater to a timer device or other equipment than can automatically switch the heater on or off.
• DO NOT operate the heater when you are tired or under the influence of alcohol, drugs or intoxicating medication.
• DO NOT stand on the heater.
• DO NOT use the heater with wet hands or when there is water on the power cord.
• DO NOT use the heater for anything other than its intended purpose. It is designed to provide heat in enclosed areas such as workshops and other industrial areas. It is not suitable for drying clothes or laundry.
• Position the heater at least a minimum of 1m at the front, rear and sides from any walls or objects.
• If an extension cable is required it must be of the same cross section as the heater cable. It must be as short as possible and fully unwound.
• Ensure that the heater is correctly turned off when not in use and store in a safe, dry, childproof location.

OPERATIONAL PRECAUTIONS

• The heater must only be used by people who have read these instructions and have been trained in its use.
• DO NOT obstruct the air inlet and outlet sections of the heater.
• WARNING! In order to avoid overheating, DO NOT cover the heater.
• DO NOT use the heater without the grille fitted.
• DO NOT use if the heater has been dropped.
• DO NOT use if there are visible signs of damage to the heater.
• DO NOT touch the heater casing or grille when first switched off, as these will be very hot and will take time to cool.

NOTE: Children of less than 3 years should be kept away unless supervised continuously.
Children aged from 3 years and less than 8 years shall only switch on/off the appliance provided that it has been placed or installed in its intended normal operating position and they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children aged from 3 years and less than 8 years shall not plug in, regulate and clean the appliance or perform user maintenance.

CAUTION: Some parts of this product can become very hot and cause burns. Particular attention has to be given where children and vulnerable people are present.

INTRODUCTION

Electric fan heaters for industrial applications. Model No’s EH5001, EH9001 and EH30001 feature two heat settings and fan only option. Model No. EH15001 features three heat settings and adjustable thermostat control with fan only option. Auto cooling system to prevent unit from overheating during use. A totally dry heat with no condensation, no gas, no fumes and no smell. Ideal for workshops and garages. Model No’s EH5001 and EH9001 supplied with 3-phase power cable and 16A plug. Model No’s EH15001 and EH30001 supplied with 3-phase chassis mounted 5-pin connector (extension cable required).

SPECIFICATION

MODEL NO.	EH5001.V2	EH9001.V2	EH15001.V2
Heated Area:	48m3	80m3	120m3
Output: Btu/hr	17,000	31,000	51,000
Plug Type:	Red – 16A-4P+E	Red – 16A-4P+E	Red – 32A-4P+E
Power Supply Cable Length:	1.35m	1.35m	N/A
Power:	2500/5000W	4500/9000W	7500/15000
Supply:	415/3ph-16A	415/3PH – 16A	415/3ph-32A

IMPORTANT!
This unit is designed to raise the ambient temperature of an entire room, the temperature of the air coming out of the front of the heater will be warmer than the general temperature of the room, but there may not be a significant increase owing to the large volume of air passing over the element. For the same reason, the element is hot during operation, but does not glow. The room temperature depends on room size, insulation and ambient temperature, which will increase as the room warms.

EH15001.V2 ONLY – ASSEMBLY OF THE WHEELS. (fig.2)

1. Take the axle rod and insert it through the holes in the ‘V’ frames so that the threaded rod ends protrude equally either side. Retain the axle rod in this position by inserting a split pin through the holes situated just on the inside of each leg frame.
2. Slide a plain washer over each end of the axle rod, followed by a wheel then followed by another plain washer.
3. Screw a nyloc nut onto each end of the axle by hand until it begins to bite. Hold one nut steady with a 19mm spanner and progressively finger-tighten each nut until it bottoms out on the thread. Once the heater body is fitted between the legs tighten the nuts to fix the wheels in position.

EH15001.V2 ONLY – ASSEMBLY OF THE LEGS TO BODY. (fig.1)

1. Screw thumb-wheel, lock washer and plain washer finger-tight into insert in body of heater via central hole in the gusset at the top of  the legs.
2. Screw pivot bolt into insert fitted to body via the slot in the gusset. Tighten all fixings once assembled.
3. Note that the axle hole at the shorter end of the ‘V’ frames should be orientated towards the back of the  heater.

EH15001.V2 ONLY – ASSEMBLY OF THE HANDLE. (fig.3)

1. Slide a plain washer over each of the four M5 x 50mm bolts supplied.
2. Lay the ‘U’ shaped handle frame onto the front face of the leg frames and align the two holes at each end of the handle frame with the two holes in each leg frame. Insert two bolts at each joint as indicated in fig.3.
3. Whilst continuing to support the handle frame slide a plain washer followed by a split washer onto the end of each protruding bolt and retain them with a nut. Tighten all four nuts with an 8mm spanner.

ASSEMBLY OF THE FRONT SUPPORTS (EH5001.V2, EH9001.V2 ONLY) (fig.4)

1. Remove screws (M4 x 12mm) from both sides of heater throat (fig.4A).
2. Attach supports using screws from 4.4.1 above (fig.4B).
3. Note orientation of supports (fig.4C)

CONNECTING TO MAINS SUPPLY

1. The heater (EH15001) is supplied with a protected 5 pin connector mounted on the side of the control housing. In order to connect to the mains it will be necessary to have the extension cable shown in fig.5 made up by a qualified electrician. (This connector is not supplied with the machine.) The cable should be no shorter than 1.8m and no longer than 3.0m.
   
2. Before connecting the heaters to the mains ensure that the selector switch is set to OFF and the thermostat is set at minimum.
3. Hold open the protective cover on the socket connector on the extension lead as shown above and present it to the heater connector in the correct orientation so that the spigot on the heater connector passes into the keyway on the socket connector. Push the socket connector fully home.
4. Connect the other end of the extension cable to the mains supply.

THERMOSTATIC PROTECTION.

1. The heaters have a thermal cut out to prevent the unit from overheating for any reason, especially if the air input is restricted. If the temperature of the front grille reaches 45ºC a thermal cutout will operate, turning off the heating elements. When the fan has cooled the unit to 40ºC, normal thermostatic operation will resume.
2.  AUTO COOLING. It is recommended that the thermostat should be set to the minimum to cool the unit prior to switching off. If the unit is switched off when operating at full temperature, and the front grille has reached 45ºC, the time delay thermostat will keep the fan running to cool down the unit. When the front grille has cooled to 40ºC the fan will stop running.
   NOTE: Auto cooling will only function if the unit is plugged into the mains and the mains is ON.

OPERATION

1. Position heater in an upright position on a firm and level surface and at a safe distance from any obstructions, flammable substances etc. Keep to a minimum of 1m clearance at the front, rear and sides.
2. Connect the heater to a suitable mains supply.
3. Referring to either fig.6 or fig.7, set the thermostat dial to the maximum setting (fully clockwise).
   
   
4. The heater will switch on when the power setting selector is set to one of the power settings.
   NOTE: It will take up to three minutes for the heater to reach optimum temperature.
5. Once the room reaches the required temperature, turn the thermostat dial slowly counter-clockwise until the thermostat clicks, leave the dial in this position and the room temperature will be maintained at this setting. The heater will continue to operate until the power switch is turned to the OFF position.
6. For fan only operation, turn the power/fan selector to the fan only setting and set the thermostat to its minimum setting.
7. When not in use, disconnect the heater from the mains supply. Store it in a safe, dry, childproof location.

MAINTENANCE

• WARNING! Before attempting any maintenance, ensure that the unit is unplugged from the mains power supply and that it has cooled down.
  1. Clean the heater with a soft dry cloth only. DO NOT use abrasives or solvents.
  2. Periodically check the heater grille to ensure that it is not blocked. No other maintenance is necessary. If a problem with the heater is experienced, or if the power lead or plug is damaged, contact your local authorized service agent for repair. DO NOT dismantle or tamper with the heater, as this may be dangerous and will invalidate the warranty.
     NOTE: It may take up to three minutes for the heater elements to reach optimum temperature. This is normal and not a fault.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling center and disposed of in a manner which is compatible with the environment. When the product becomes completely serviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

REGISTER YOUR PURCHASE HERE

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim

Sealey Group, Kemp son Way, Suffolk Business Park, Bury St Edmund, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk

Information requirements for electric local space heaters

Model identifier(s):  EH5001 v2 Industrial Fan Heater 5kW 415V 3ph
Item	Symbol	Value	Unit	Item	Unit
Heat output				Type of heat input, for electric storage local space heaters only (select one)
Nominal heat output	Pnom	5.0	kW	Manual heat charge control, with integrated thermostat	Yes          No
Minimum heat output (indicative)** Enter figure or NA	Pmin	2.5	kW	Manual heat charge control with room and/or outdoor temperature feedback	Yes          No
Maximum continuous heat output	Pmax,c	5.0	kW	Electronic heat charge control with room and/or outdoor temperature feedback	Yes          No
				Fan assisted heat output	Yes          No
Auxiliary electricity consumption				Type of heat output/room temperature control (select one)
At nominal heat output	elmax	NA	kW	Single stage heat output and no room temperature control	Yes          No
At minimum heat output	elmin	NA	kW	Two or more manual stages, no room temperature control	Yes          No
In standby mode	elSB	NA	kW	With mechanic thermostat room temperature control	Yes          No
				With electronic room temperature control	Yes          No
				Electronic room temperature control plus day timer	Yes          No
				Electronic room temperature control plus week timer	Yes          No
				Other control options (multiple selections possible)
				Room temperature control, with presencedetection	Yes          No
				Room temperature control, with open window detection	Yes          No
				With distance control option	Yes          No
				With adaptive start control	Yes          No
				With working time limitation	Yes          No
				With black bulb sensor	Yes          No
Contact details: Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR.  www.sealey.co.uk
v1                                                                                                                                                                                                  ERP Table 2

Model identifier(s):  EH9001 v2 Industrial Fan Heater 9kW 415V 3ph
Item	Symbol	Value	Unit	Item	Unit
Heat output				Type of heat input, for electric storage local space heaters only (select one)
Nominal heat output	Pnom	9.0	kW	Manual heat charge control, with integrated thermostat	Yes          No
Minimum heat output (indicative)** Enter figure or NA	Pmin	4.5	kW	Manual heat charge control with room and/or outdoor temperature feedback	Yes          No
Maximum continuous heat output	Pmax,c	9.0	kW	Electronic heat charge control with room and/or outdoor temperature feedback	Yes          No
				Fan assisted heat output	Yes          No
Auxiliary electricity consumption				Type of heat output/room temperature control (select one)
At nominal heat output	elmax	NA	kW	Single stage heat output and no room temperature control	Yes          No
At minimum heat output	elmin	NA	kW	Two or more manual stages, no room temperature control	Yes          No
In standby mode	elSB	NA	kW	With mechanic thermostat room temperature control	Yes          No
				With electronic room temperature control	Yes          No
				Electronic room temperature control plus day timer	Yes          No
				Electronic room temperature control plus week timer	Yes          No
				Other control options (multiple selections possible)
				Room temperature control, with presencedetection	Yes          No
				Room temperature control, with open window detection	Yes          No
				With distance control option	Yes          No
				With adaptive start control	Yes          No
				With working time limitation	Yes          No
				With black bulb sensor	Yes          No
Contact details: Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR.  www.sealey.co.uk
v1                                                                                                                                                                                                 ERP Table 2

Model identifier(s):  EH15001 v2 Industrial Fan Heater 15kW 415V 3ph
Item	Symbol	Value	Unit	Item	Unit
Heat output				Type of heat input, for electric storage local space heaters only (select one)
Nominal heat output	Pnom	15.0	kW	Manual heat charge control, with integrated thermostat	Yes          No
Minimum heat output (indicative)** Enter figure or NA	Pmin	5.0	kW	Manual heat charge control with room and/or outdoor temperature feedback	Yes          No
Maximum continuous heat output	Pmax,c	15.0	kW	Electronic heat charge control with room and/or outdoor temperature feedback	Yes          No
				Fan assisted heat output	Yes          No
Auxiliary electricity consumption				Type of heat output/room temperature control (select one)
At nominal heat output	elmax	NA	kW	Single stage heat output and no room temperature control	Yes          No
At minimum heat output	elmin	NA	kW	Two or more manual stages, no room temperature control	Yes          No
In standby mode	elSB	NA	kW	With mechanic thermostat room temperature control	Yes          No
				With electronic room temperature control	Yes          No
				Electronic room temperature control plus day timer	Yes          No
				Electronic room temperature control plus week timer	Yes          No
				Other control options (multiple selections possible)
				Room temperature control, with presencedetection	Yes          No
				Room temperature control, with open window detection	Yes          No
				With distance control option	Yes          No
				With adaptive start control	Yes          No
				With working time limitation	Yes          No
				With black bulb sensor	Yes          No
Contact details: Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR.  www.sealey.co.uk
v1                                                                                                                                                                                              ERP Table 2

Documents / Resources

SEALEY EH5001.V2 Industrial Fan Heater [pdf] Instruction Manual EH5001.V2, EH9001.V2, EH15001.V2, EH5001.V2 Industrial Fan Heater, Industrial Fan Heater, Fan Heater, Heater

References

• User Manual