M100 Series Filtomat Amiad Water System
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Product Information
Specifications
- Maximum Flow Rate: 400m3/h (1760USgpm)
- Min. Working Pressure: Consult manufacturer
for optimum flow depending on filtration degree & water
quality - Max. Working Pressure: Consult manufacturer
for optimum flow depending on filtration degree & water
quality - Filter Area: Total Filtration Area
- Flush Data:
- Exhaust Valve: 40mm; 11/2
- Flushing Cycle Time: 15 seconds
- Wasted Water per Cycle: 125 liter; 35US
gallon - Minimum Flow for Flushing: 30m3/h;
130USgpm - Flush Criteria: Differential pressure of 0.5
bar; 7psi and manual operation
- Construction Materials:
- Filter Housing: Epoxy-coated carbon steel 37-2 (St. St. 316
available on request) - Filter Lid: Epoxy-coated carbon steel 37-2 (St. St. 316
available on request) - Coarse Screen: RPP Stainless Steel 316, molded plastic support
structure - Fine Screen: PVC and Stainless Steel 316L
- Cleaning Mechanism: Reinforced nylon, brass, stainless
steel - Motor Assembly: Stainless Steel 316, brass
- Hydraulic Piston: Polyethylene BUNA-N
- Control Tubing: Aluminum, Brass, Stainless Steel 316, PVC,
Acetal - Seals: Polyethylene BUNA-N
- Filter Housing: Epoxy-coated carbon steel 37-2 (St. St. 316
- Filtration Degrees Available:
- Type: Molded screen
- Micron: 500, 300, 200, 130, 100, 80
- mm: 0.5, 0.3, 0.2, 0.13, 0.1, 0.08
Product Usage Instructions
Installation
1. Consult the manufacturer for the optimal flow rate based on
the filtration degree and water quality.
2. Ensure proper placement of the filter housing and secure it
according to the provided guidelines.
Operation
1. Start by setting the desired flushing cycle time on the
electronic controller.
2. Monitor the differential pressure to determine when flushing
is required.
Maintenance
1. Regularly inspect the screens and cleaning mechanism for any
blockages or damage.
2. Follow the recommended maintenance schedule provided by the
manufacturer.
Frequently Asked Questions (FAQ)
Q: What should I do if I receive an error file?
A: If you received an error file, please notify Amiad
immediately at info@amiad.com.
Q: What are the safety instructions for using Amiad filtration
products?
A: Amiad filtration products should always be operated as
components in a larger system, and it is crucial for system
designers, installers, and operators to comply with all relevant
safety standards.
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amiad original filters by www.irrigationglobal.com
AMIAD Water Systems Ltd.
Filtomat M100 Series
Models: M104XLP, M106XLP, M108LP, M110P Electronically-Controlled
Serial Number: Order Number: Catalog Number: Filtration Degree: Tested By:
Installation, Operation and Maintenance Instructions
Ref: 910101-000443 / 02.2022 Original Instructions
Amiad Water Systems Ltd. M100 Series Models: M104XLP, M106XLP, M108LP, M110P – Electronically-Controlled
This document is the user-manual of the Filtomat M100 Electronic Controller Filter Series and it describes the installation, the operation and the maintenance procedures of the M104XLP, M106XLP, M108LP and M110P filters.
Disclaimer: Copyright © 2018 Amiad Water Systems Ltd. All rights reserved.
The contents of this document, including without limitation all information and materials, images, illustrations, data, drawings, names and any other such materials that appear in this document are the sole property of Amiad Water Systems Ltd., including any intellectual property rights, whether registered or not, and all know-how contained or embodied therein. Amiad may alter, remove or change the Content without any further notice. You may not reproduce, copy, modify, create derivative works from, sell or participate in any sale of, or exploit in any way, in whole or in part, any of this document or its content.
The confidential nature of and/or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file. If you received this file
in error, please notify Amiad immediately at info@amiad.com.
This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or project . Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad. While every effort has been made to ensure the information in this manual is accurate and complete, we would appreciate if you can bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized representatives if you have any questions.
Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel Tel: 972 4 690 9500 | Fax: 972 4 814 1159 Email: info@amiad.com
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Table of Contents
TECHNICAL SPECIFICATIONS ……………………………………………………………………………………………………………………………………………………..4 SAFETY INSTRUCTIONS …………………………………………………………………………………………………………………………………………………………….5
GENERAL SAFETY INSTRUCTIONS……………………………………………………………………………………………………………………………….. 5 INSTALLATION …………………………………………………………………………………………………………………………………………………….. 5 COMMISSIONING …………………………………………………………………………………………………………………………………………………. 6 OPERATION AND CONTROL……………………………………………………………………………………………………………………………………… 6 MAINTENANCE ……………………………………………………………………………………………………………………………………………………. 7 DIMENSIONAL DRAWINGS MODEL – M104XLP…………………………………………………………………………………………………………………………….8 DIMENSIONAL DRAWINGS MODEL – M106XLP…………………………………………………………………………………………………………………………….9 DIMENSIONAL DRAWINGS MODEL – M108LP…………………………………………………………………………………………………………………………….10 DIMENSIONAL DRAWINGS MODEL – M110P ……………………………………………………………………………………………………………………………..11 INTRODUCTION …………………………………………………………………………………………………………………………………………………………………….12 SELF-CLEANING CYCLE ……………………………………………………………………………………………………………………………………………………………13 INSTALLATION ………………………………………………………………………………………………………………………………………………………………………. 14 DESIGN RECOMMENDATIONS …………………………………………………………………………………………………………………………………. 14 PREPARATIONS FOR INSTALLATION……………………………………………………………………………………………………………………………. 14 INSTALLATION PROCEDURE…………………………………………………………………………………………………………………………………….. 14 IMPORTANT!! ………………………………………………………………………………………………………………………………………………… 14 PREPARATIONS ……………………………………………………………………………………………………………………………………………………………………..15 GETTING STARTED …………………………………………………………………………………………………………………………………………………………………15 FIRST OPERATION OF THE FILTER ………………………………………………………………………………………………………………………………. 15 TROUBLESHOOTING ………………………………………………………………………………………………………………………………………………………………16 MAINTENANCE ……………………………………………………………………………………………………………………………………………………………………..17 CHECKING THE FILTER…………………………………………………………………………………………………………………………………………… 17 WINTERIZATION …………………………………………………………………………………………………………………………………………………. 17 REMOVING THE SCREEN AND THE DIRT COLLECTOR…………………………………………………………………………………………………………………..18 RE-INSTALLING THE SCREEN AND THE DIRT COLLECTOR……………………………………………………………………………………………………………..23 PARTS SCHEDULE M100 ELECTRONIC MODELS: M104XLP, M106XLP, M108LP, M110P…………………………………………………………………..25 PARTS DRAWING M100 ELECTRONIC MODELS: M104XLP, M106XLP, M108LP, M110P …………………………………………………………………..26 CONTROL TUBES SCHEME M100 ELECTRONIC MODELS: M104XLP, M106XLP, M108LP, M110P ………………………………………………………27 COVER – PARTS SCHEDULE & PARTS DRAWING ………………………………………………………………………………………………………………………….28 DIRT COLLECTOR – SCHEDULE & PARTS DRAWING ……………………………………………………………………………………………………………………..29 AMIAD LIMITED WARRANTY……………………………………………………………………………………………………………………………………………………30
With any inquiry please quote the Filter Serial Number, located on the filter housing.
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Technical Specifications
Consult the manufacturer for optimum flow depending on filtration degree & water quality.
General
Maximum flow rate
Min. working pressure Max. working pressure Filter area Total Filtration Area
Net Filtration Area Inlet/Outlet diameter Max. working temperature Empty / Full weight M104XLP Empty / Full weight M106XLP Empty / Full weight M108LP Empty / Full weight M110P
400m3/h
1760USgpm
2.5bar 10bar 8890 cm² 6800 cm² 100,150, 200, 250 mm 60C 121kg / 225kg 131kg / 241kg 151kg / 330kg 159kg / 345 kg
38psi 150psi 1378 in² 1,054 in² 4″, 6″, 8″,10″ 140F 270lb / 500lb 290lb / 535lb 335lb /735lb 350lb / 760lb
Consult manufacturer for optimum flow depending on filtration degree & water quality.
Flange standard as per request.
Flush data
Exhaust valve Flushing cycle time Wasted water per cycle Minimum flow for flushing Flush criteria
40 mm; 11/2″
15 seconds
Depending on the working pressure
125liter; 35USgallon
At 2bar; 30psi
30m3/h; 130USgpm
At 2bar; 30psi
Differential pressure of 0.5 bar; 7psi and manual operation
Construction materials
Filter housing Filter lid Coarse screen Fine screen Cleaning mechanism Motor assembly Hydraulic piston Control tubing Seals Control
Epoxy-coated carbon steel 37-2 (St. St. 316 available on request) Epoxy-coated carbon steel 37-2 (St. St. 316 available on request) RPP Stainless Steel 316, molded plastic support structure PVC and Stainless Steel 316L Reinforced nylon, brass, stainless steel Stainless Steel 316, brass Polyethylene BUNA-N Aluminum, Brass, Stainless Steel 316, PVC, Acetal
Filtration degrees available
Type
Molded screen
micron 500 300 200 130 100 80
mm
0.5 0.3 0.2 0.13 0.1 0.08
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Safety Instructions
General Safety Instructions
Amiad filtration products always operate as components in a larger system. It is essential for the system designers, installers and operators to comply with all the relevant safety standards.
Prior to installation, operation, maintenance or any other type of action carried out on the filter, read carefully the safety, installation and operation instructions.
During installation, operation or maintenance of the filter all conventional safety instructions should be observed in order to avoid danger to the workers, the public or to property in the vicinity.
Please note: The filter enters into a flushing mode automatically, without prior warning. No change or modification to the equipment is permitted without a written notification given in advance by the manufacturer or
by its representative, on the manufacturer’s behalf. Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may
affect your warranty coverage. Please consult with Amiad prior to any non-regular use of this equipment.
Installation
General Install the filter according to the detailed Installation Instructions provided with the filter by the manufacturer and according to
the description given in this manual. Make sure to leave enough clearance so as to enable easy access for future treatments and safe maintenance operations. The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance. The user should arrange suitable platforms, ladders and safety barriers to enable easy and safe access to the filter without
climbing on pipes and other equipment. The user should verify that any platform, barrier, ladder or other such equipment is built, installed and used in accordance with the relevant local authorized standards. Check and re-tighten all bolts during commissioning and after the first week of operation. Use only appropriate standard tools and equipment operated by qualified operators when installing, operating and maintaining the filter. When installation is required in hazardous environment sites, underground or high above ground, make sure that the site design and the auxiliary equipment are appropriate and that installation procedures are carried out in accordance with the relevant standards and regulations. Ensure walking areas about the installation are slip free when wet.
Shipment and transporting Shipping and transporting the filter must be done in a safe and stable manner and in accordance with the relevant standards and
regulations. For shipping, lifting and positioning the filter, use only approved lifting equipment and authorized employees and contractors.
Electricity Electric wiring should be performed by an authorized electrician only, using standardized and approved components. Install a lockable main power cut-off switch close to the control panel. If due to site constraints, the control panel is installed without a clear line-of sight of the filter, an additional lockable power
disconnect cut-off switch should be installed near each filter unit. Installation of the filter should be performed so as to avoid direct water splashing on the electrical components or on the control
panel.
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Pneumatics Install a lockable main cut-off switch, featured with a pressure release mechanism, on the compressed air supply line close to
the control panel. If the control panel is installed far away and there is no eye contact with the filter, a lockable compressed air cut-off switch,
featured with a pressure release mechanism, should be installed near each filter unit. The user should make sure that the compressed air supplied to the filter never exceeds the maximum designated pressure for
this filter. An air-pressure reduction valve should be installed on the compressed air supply line upstream of the filter’s pneumatic inlet port.
Hydraulics Extra safety devices should be installed on hot water applications to avoid skin burn danger. The user should install a manual Water Cut-off Valve next to the filter’s inlet port. In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut-off Valve
should be installed next to the filter outlet port. The user should make sure that the system includes a Pressure Release / Drainage Valve to enable release of residual pressure
prior to any maintenance procedure performed on the filter. The user should make sure that the filter is never exposed to water pressure exceeding the maximum designated pressure for this
filter, if needed a Pressure Reduction Valve should be installed upstream of the filter’s water inlet port. Please note that the maximum working pressure indicated at the filter’s specifications table includes the pressure caused by fluid
hammer and pressure surge effects.
Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians. Make sure that any civil engineering work at the installation site such as construction, lifting, welding, etc. is done by qualified
workers / technicians / contractors and in accordance with the relevant local standards. While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner. Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment. Wear a safety helmet while using lifting equipment. Make sure that the flooring is sloped for drainage and to avoid accumulation of liquids.
Commissioning
Read carefully the Commissioning and the First Start-up Operation instructions prior to any attempt to operate the filter. In order to achieve maximum performance and smooth operation of the filter it is crucial to perform the Startup and First
Operation procedures exactly as described in this manual. Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter
unaccompanied since this may lead to undesired damage and may affect your warranty coverage.
Operation and Control
Do not operate the filter before reading carefully and being familiar with its operation instructions. Observe the safety stickers on the filter and never perform any operation contradicting the instructions given. Never operate or use the filter for purposes other than its original design and operational envelope.
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Maintenance
Before any maintenance or non-regular operation please read the following: Servicing the filter should be done only by technicians authorized by Amiad. Disconnect the filter from the power supply and lock the Main Power Switch. Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve. Disconnect the filter from the water system by closing and securing the Manual Inlet Valve. In cases where the downstream
piping network is pressurized, close and secure the Manual Outlet Valve also. Release the residual water pressure by opening the Pressure Release / Drainage Valve. Empty the filter by opening the Drainage Valve. In hot water systems wait till the filter components cool off to a safe temperature. Place warning signs around the work area as required by the local standards and procedures. Inspect the filter’s safety stickers and replace any damaged or faded sticker.
Mechanical When working on the filter use only appropriate standard tools. Always open and close valves slowly and gradually. Remove grease and fat material residues in order to avoid slipping. Before disconnecting the filter from the water supply, electricity and pneumatics and before releasing the filter’s residual
pressure do NOT: o loosen or unscrew bolts o remove any protection cover o open any service port flange
Avoid splashing and water leakage so as to minimize slippage, electrification or damage to the equipment, caused by moisture. While using lifting equipment, make sure that the filter or the lifted part is chained securely and in
a safe manner. Do not leave lifted equipment if there is no necessity. Avoid working below lifted equipment. Wear a safety helmet, goggles, gloves, and any other personal safety equipment required by the local standards and regulations. Human entry into a filter must be done in accordance with the relevant local safety instructions, standards and regulations for
working in hazardous environment. Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system
instructions, the local standards and regulations and without endangering the operator or the vicinity Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant
material safety instructions, the local standards and regulations and without endangering the operator or his vicinity.
Before returning to regular operation Re-assemble any protection covers or protection mechanisms removed during service or maintenance operations. Make sure that all the tools, ladders, lifting devices, etc. used during the maintenance procedures are taken away from the filter
area and stored In order to return the filter to regular operation, follow the First Start-up Operation instructions as detailed in your user manual. For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and
regulations before putting it back to service.
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Dimensional Drawings Model – M104XLP
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Dimensional Drawings Model – M106XLP
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Dimensional Drawings Model – M108LP
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Dimensional Drawings Model – M110P
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Introduction
The FILTOMAT M100 Series Filters are sophisticated, yet easy-to-operate automatic filters, with a self-cleaning mechanism driven by a hydraulic turbine. The FILTOMAT M100 Series is designed to work with various types of screens in filtration degrees from 500 to 80 micron, and is available in 4″, 6″, 8″ and 10″ inlet/outlet diameter.
The FILTOMAT M100 Series filters are configured to meet your specific needs according to flow rates and water quality. These filters can be installed as stand-alone units for low flow rates, or assembled in a group on a manifold when high flow rates and/or a large screen area are required. The filters are delivered fully assembled, requiring a simple connection to the inlet and outlet and to the drain.
General Description Water enters the filter through the inlet pipe and passes through a coarse screen which is designed to protect the cleaning mechanism from large dirt particles. It should not accumulate large quantities of suspended solids and is not cleaned automatically. The water then flows through a fine screen that filters out the smaller particles. Clean water then flows from the filter through the outlet. The particles form a “filtration cake” which accumulates on the fine screen surface. The cake build-up increases the pressure differential across the fine screen, and at a pre-set value (0.5bar; 7psi) the automatic self-cleaning cycle begins. Clean water continues to flow through the outlet. The clean water flow is maintained during this back-flush cycle. Suction nozzles sweep across the surface of the fine screen pulling debris off and exhausting it out of the drain port.
This innovative self-cleaning process, utilizes the back-flush technique and dirt collector to effectively remove the dirt particles from the fine screen, and provide an uninterrupted downstream flow during the cycle.
The M100 Series filters are hydraulically operated units. No external power source is required. This type of control enables operation at remote installation sites. Alternatively, where electricity is available, an electronic controller can also be incorporated into the filter.
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Self-Cleaning Cycle
The automatic flushing cycle described below takes a few seconds and does not interrupt the supply of process water.
Water flows from the inlet through the coarse and fine screens to the outlet. At a pre-set pressure differential (0.5 bar –7 psi), the controller activates the piston and opens the flushing valve. The water from the rotor chamber flows out the drain. The pressure in the rotor chamber drops, releasing a strong flushing stream that flows through the filter.
This drop in pressure and corresponding release of the back flush stream create suction at the nozzle tips. This effect actuates spot cleaning directly in front of the openings of each nozzle on the inner surface of the fine screen. The water and particles passing through the hydraulic rotor cause the dirt collector to rotate, and the piston moves in an axial direction to the opposite end of the filter.
The combination of rotational and axial movement of the dirt collector assembly ensures that the nozzles sweep the entire inner surface of the fine screen.
When the first stroke is completed, the flushing valve closes and after a very short interval, the controller activates the second back flush stroke. The dirt collector assembly spins, moving with the piston in the opposite direction and returning to its original position.
This self-cleaning process takes between 815 seconds, depending on the operating pressure.
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Installation
Read these instructions carefully before installing and operating the filter.
Design Recommendations
If a prolonged pipeline fill time causes a temporary high flow and low pressure situation, it is recommended that you install a pressure sustaining valve downstream of the filter. The pressure-sustaining valve will ensure a controlled fill-up of the line.
The upstream pressure source should not drop below 30psi (2bar) during the rinse cycle. If this cannot be ensured, consult the manufacturer.
If continued water delivery is essential even during “down time” maintenance periods, it is recommended that a manual or automatic by-pass be installed, and that isolating valves be installed up and downstream of each filter unit for isolation purposes.
Avoid placing the drainage pipe on a rising slope to minimize backpressure. Secure the open end of the drain pipe to prevent movement during the rinse cycle. It is recommended to install a mechanical non-return valve downstream of the filter to prevent backflow damage to
the screen. It is recommended to install a pressure gauge on the three-way valve. Check that there is sufficient space to remove the lid assembly and the screen from the filter for troubleshooting.
Preparations for Installation
Ensure suitable lighting at the area of the filter to enable good visibility and safe maintenance. Arrange suitable platforms and safety barriers to enable easy, safe access to the filter. Allow a convenient approach and enough space for dismantling and maintenance.
Installation Procedure
Ensure the direction of flow is according to the arrows marked on the filter housing. 1. Connect a minimum of 3″ (75 mm) pipe to the exhaust valve. The exhaust pipe should be designed so that it creates
minimal resistance to flow of 20m3/h (88 US-gpm). Water should be allowed to flow to atmosphere freely from the exhaust pipe. 2. Connect a minimum of 1″ (25mm) flexible tube to the rinse controller drain port. Ensure this drain line is open to atmosphere.
IMPORTANT!!
Prevent static back pressure or reverse flow through the filter. Install a manual or a hydraulic valve downstream of the filter.
NOTE: The filter may enter flushing mode automatically, without prior warning.
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Preparations
Before using the filter for the first time, go through the following check-list carefully. No special training is required to carry out these activities.
Check that the upstream pressure at the filter inlet is more than 2bar (30psi) during the rinse cycle. Check that the filter is mounted in the correct flow direction. Check that all the control tubes are connected properly and that all connections are tight. The nominal diameter of the drainpipe should be at least 3″ (75mm). If the recommended upstream and downstream isolation valves have been installed, check that they are shut.
Getting Started
First operation of the filter
After completing the preparation check-list above, perform the following steps: 1. Slowly open the isolating valve at the filter inlet. Water will flow into the filter. 2. Check for leaks and repair if necessary. 3. Check that the minimum inlet pressure remains 2bar (30psi) or higher. 4. Slowly open the isolating valve at the outlet of the filter. 5. If there is a by-pass valve, close it slowly. 6. Ensure the flow through the filter does not exceed the filter’s published maximum flow rate. 7. Start a manual flush by pressing the push button on the controller panel. 8. During the self-cleaning cycle, check the pressure at the filter inlet and in the rotor chamber.
NOTE: The minimum pressure in the rotor chamber should be 1.5bar (22psi) lower than the inlet pressure.
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Troubleshooting
Problem The filter does not flush
Possible Cause Valves are closed Pressure differential is not correct
Excessive pressure in the rotor chamber
Insufficient inlet pressure (less than 2 bar–30 psi)
Drain pipes are not clear Inlet valves not fully open
Pressure differential exceeds Coarse filter is blocked 0.7 bar (10 psi) during normal operation
Solution
Open valves
Perform a manual flush as follows: 1. Close the filter outlet valve 2. Check that the filter outlet and inlet pressures are
equal 3. Perform a manual flush as in item 7, page 9. 4. Check the pressures at the inlet valve and in the
rotor chamber
Check if drain lines are clear. If necessary replace with a larger (diameter) flush drain line, or shorten the existing lines.
Open inlet valves to maximum. Increase the inlet pressure or throttle the outlet to increase pressure during the flush cycle.
Check coarse filter
Water does not flow through Inlet lines blocked
the filter
Isolating valves are closed
Check inlet lines Open isolating valves
Controller malfunction
Please Refer to the Controller’s operation Manual (Amiad AMC Controllers 6&12 Solenoids 910101-000499)
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Maintenance
NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve).
Checking the Filter
1. Unscrew the filter lid’s long bolt; for safety reasons do not remove its nut!
2. Unscrew and remove the other nuts from the filter’s lid bolts. Do not remove the long bolt’s nut!
3. Open the lid by pulling it carefully; leave it to hang on the long bolt. Do not remove the long bolt’s nut!
4. Extract the coarse screen and clean if necessary. 5. Extract the fine screen and clean if necessary. Cleaning may be performed by hosing the screen from outside-in,
and/or with a nylon brush. 6. Check the O-rings of the fine screen and apply grease, if necessary. 7. Reassemble the fine screen and the coarse screen.
NOTE: Check that the dirt collector shaft is properly aligned in the bearing. 8. Close the filter’s lid by turning it back to its original close position and fasten the nuts. 9. Perform the procedure described on the “First Operation of Filter” paragraph of this document.
Winterization
Filter operations should be suspended in climates where the filter is exposed to freezing temperatures.
1. Check that the outlet isolating valve is closed and perform two manual rinses. 2. Close the inlet valve to the filter and release the pressure. 3. Mark the tubes that are linked to the ADI-P controller and disconnect it from the controller for the duration of the winter season. 4. Remove the following items from the filter and store in a dry place:
1. Top lid assembly 2. Coarse and fine screen assembly 5. Apply grease to the O-rings of the fine screen before storing. At the beginning of the operation season, reassemble the filter elements and check the “Preparations” and the “First Operation of the Filter” paragraphs of this document.
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Servicing
Draining the Filter
1. Close the filter’s upstream (inlet) valve. 2. Close the filter’s downstream (outlet) valve and isolate the filter from the water system. 3. Use the manual start function of the electronic flushing controller and start a flushing cycle to release the
pressure of the filter housing.
Removing the Screen and the Dirt Collector
1. Drain the filter as described above.
2. Unscrew and remove the nuts from the filter’s lid bolts [1] but do not remove the long bolt nut! [2] 3. Open the lid by pulling it [3] and carefully leave it to hang on the long bolt [4]. Do not remove the long bolt’s nut!
Note: Attempting to remove the screen from the piston-side of the filter will cause damage to the system.
1
3
2 4
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4. Pull the coarse screen out of the filter housing.
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5. Pull the fine screen out of the filter housing. If it is difficult to release the screens use Amiad’s Push Pull Tool (Catalog Number 7001900-001985) to extract the screen by performing the following procedure:
A. Assemble the tool by inserting the fork shape part into the lever handle. B. Insert the fork shape part over the dirt collector shaft. C. Turn the tool clockwise until the fork teeth catch the fine screen handle. D. Lay the tip of the tool’s lever handle on one of the filter’s housing cover bolts (in order not to damage
the filter paint coating) and secure the joint pin. E. Pull the handle firmly to release the screen. F. Pull the screen out of the filter housing.
Joint Pin
Lever Handle
Fork Shape A
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B
C
E D
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F
6. Depending on the actual diameter of your filter use two units of Amiad’s Screen Separation Tool (Catalog Number 710103-001455 x 2) to separate the Chamber Flat Screen and the Dirt Collector from the Fine Screen.
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Re-installing the Screen and the Dirt Collector
1. Insert the Dirt Collector to the Fine Screen. Make sure that the first suction nozzle of the Dirt Collector (A) is pointing downwards when inserted into the Fine Screen.
A
2. Use the two Amiad’s Screen Separation Tools to reconnect the Chamber Flat Screen and the Fine Screen.
3. Insert the fine screen back to the filter housing (A). Use the fork part of the Push Pull Tool to lift the screen and push it through the last few centimeters till it is correctly seated in the filter housing (B).
A
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B
4. Insert the Coarse Screen back to the filter housing (A), return the filter’s lid back to its closed position (B) and retighten the lid bolts nuts (C).
A
B
B
C
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Parts Schedule M100 Electronic Models: M104XLP, M106XLP, M108LP, M110P
No.
CAT No.
DESCRIPTION
710105-XXXXXX M104XLP FILTER HOUSING RAL5010 PLOYESTER
710105-XXXXXX M106XLP FILTER HOUSING RAL5010 PLOYESTER 1
710105-XXXXXX M108LP FILTER HOUSING RAL5010 PLOYESTER
710105-XXXXXX M110P FILTER HOUSING RAL5010 PLOYESTER
2 770102-000174 PARKER O-RING 2-448 NBR 70 SHORE
3 700190-001541 Cover Assembly Cast-Iron
4 760104-000075 STUD BOLT 1/2″UNCX50 LONG 20/12 S/ST303
5 760103-000077 Flat Washer M12 DIN125 Zinc Plated C/ST
6 760102-000052 HEX NUT 1/2″UNC C/ST ZINC PLATED B18.2.2
7 780101-000611 REDUCER 2″X1 1/2″ PP PLASSON
8 700190-001670 DIRT COL.ASSY 6 NOZ+PATITION STD M104XLP/110P
9 700101-000599 MOLDED WEAVEWIRE SCREEN S/ST316L 8890SQ.CM 130MIC M100 NBR SEALS PVC ENDS
9.1 770102-000217 DOWTY O-RING SEAL 674 ID=208.92MM TH=6.99MM NBR 55 SHORE NO FLASH
10 700190-004629 INJECTED COARSE SCREEN ASSEMBLY M108LP/M110P
11 710105-000362 M104/6LP COVER PKPK 5010 ST.37-2 POLYESTER
12 760104-000081 STUD BOLT 1/2″ UNC 92MM S/ST303
13 760190-000666 RUBBER BOLT COVER 1/2″ BLACK
14 900102-000318 LABEL GENERAL DANGER CLEAR PVC BLACK/YELLOW 75X85MM ACRILIC SILK
15 900103-000001 NAMEPLATE ENGLISH AL FILTOMAT SELF-C CE
16 760105-000036 RIVET BLIND 3X6 DIN 7337 S/ST316
17 730108-000120 1″ Air Release Valve D-040-P BSPT
18 720501-000172 L-CONNECTOR 3/8″M X12MM BSPT ACETAL BLACK TEFEN
19 720501-000229 L-CON. 1/4″M X8MM BSPT AC BLK-BLUE TEFEN
20 720501-000190 PLUG 1/4″M BLUE
700103-001763 ADI-P DC KIT PACKAGE ONE SOLENOID NC 21
700103-001764 ADI-P DC KIT PACKAGE TWO SOLENOIDS NC
22 710103-011846 BRACKET M100 PISTON S/ST304 BOOSTER
23 700190-006136 AMIAD ACCELERATOR ASSEMBLY
24 760103-000128 Flat Washer M16 DIN125 S/ST316
25 720501-000157 COUPLING 3/8″F BSPT PA66 BLUE TEFEN
26 720502-000021 CONTROL TUBE 12MM BLACK
27 720502-000017 CONSTROL TUBE 8MM W/GREEN STRIPE
Qty.
Material
1
ST.37-2
1
ST.37-2
1
ST.37-2
1
ST.37-2
2
NBR
1
Various
15
S/ST 303
16 Z.Plated C/ST
16 Z.PLATED C/ST
1
PP
1
Various
1
Various
1
NBR
1
RPP+40%GF
1
ST. 37-2
1
S/ST 303
1
Rubber
1
NA
1
Aluminum
4
S/ST 316
1
PP
3 PP Copolymer
2
NYLON
5
PVC
1
Various
1
Various
1
S/ST 304
1
VARIOUS
1
S/ST 316
1
PA66
1
PA
2
PA
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Parts Drawing M100 Electronic Models: M104XLP, M106XLP, M108LP, M110P
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Control Tubes Scheme M100 Electronic Models: M104XLP, M106XLP, M108LP, M110P
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Cover – Parts Schedule & Parts Drawing
No. CAT No.
DESCRIPTION
1 710103-000819 Cover 8 Holes Blue M10X(X)(L) 2 710103-000901 Seat Valve Seal M106 (Cast-Iron Cover) 3 710103-000902 Ring Retaining Cover Seat Seal M106 4 770102-000156 O-Ring Seal (P2-351) 50+5 NBR 5 710103-000869 Rod Piston M1XX(L)(P) S/St316 6 770102-000126 O-Ring Seal (P2-237) Nat 7 710103-000900 Holder Cylinder Seal M1XX(L)(P) Delrin 8 770105-000019 Seal U-Ring 95x75x10 65+-5 NBR 9 710103-000843 Cylinder for M10X(L)(P) Piston ID95 S/St316 10 710103-000799 Plug Piston M10X(L)(P) 11 760103-000094 Flat Washer M6 DIN125 S/ST316 12 760102-000097 NYLON INSERT LOCKNUT 1/4″UNC S/ST316 DIN985 13 770102-000058 O-Ring Seal 009 NAT 14 760102-000078 Hex Nut 1/4″UNC S/ST316 B18.2.2 15 720501-000908 L-Connector 1/4″MX8MM Red-Blue 16 710103-000903 Rod Tie M106 Cover Cylinder S/ST303 17 710104-000039 RL For Valve Seat New 18 710103-000895 Spacer Bolt Valve 19 710104-000040 Bearing Valve Combined Assy. RL 20 720501-000190 Plug 1/4″M Blue
Qty.
1 1 1 1 1 2 1 2 1 1 8 8 10 5 1 8 1 3 1 1
Material
Cast Iron Delrin PVC NBR S/ST 316 NBR Delrin NBR S/ST 316 PP S/ST 316 S/ST 316 NBR S/ST 316 RPP S/ST 303 NBR S/ST 303 Rubber PVC
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Dirt Collector – Schedule & Parts Drawing
No. CAT No.
DESCRIPTION
1 710103-000920 Body Dirt Collector S/St304 (6 Noz) 2 710103-001483 Shaft Dirt Collector M-X04L/8L(P) Brass 3 760102-000097 NYLON INSERT LOCKNUT 1/4″UNC S/ST316 DIN985 4 710103-000800 Central Support Collector 5 710103-000802 Upper Plug Collector 6 760101-000688 Phillips Pan Tap Screw #8×3/8″ S/St316 7 710101-000704 Nozzle Suction Oval Clamped 8 710101-000693 Nozzle Suction OD52 Dirt Collector 9 760101-000417 Hex Bolt Partial Thread 1/4″UNCX1 1/4″ S/ST304 10 710103-010021 CONNECTOR M100 BRASS F/DIRT COLLECTOR 11 710101-001614 M100 FLUSHING CHAMBER RPP BLACK 12 710101-001629 M100 TURBINE PISTON RPP BLACK 12.1 710103-011620 BEARING M100 PISTON K110/D2
Qty.
Material
1
S/ST 304
1
Brass
12
S/ST 316
1
NYLON 30%GF
1
NYLON 30%GF
12
S/ST 316
6
NYLON
12
NYLON 30%GF
12
S/ST 304
1
Brass
1
RPP+30% GF
1
Various
1
K110/D2
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Amiad Limited Warranty
1. This certificate applies to Amiad Water Systems Ltd. (“Amiad”) products purchased by you (the “Buyer”) from Amiad unless specifically agreed otherwise in writing by Amiad. This Warranty extends only to the original purchaser, and is not transferable to anyone who subsequently purchases, leases, or otherwise obtains the product from the original purchaser.
2. Amiad hereby warrants that the products are and will be free from defects in material and workmanship under normal use and service. Amiad warrants that it will correct manufacturing defects in the products, in accordance with the conditions set out in this Warranty.
3. This Warranty is enforceable for a period of 12 months after the date upon which the products were delivered (the “Warranty Period”).
4. In the event that during the Warranty Period the Buyer discovers a defect in material and/or workmanship in any product or part (the “Defective Product”), it shall submit a written complaint to Amiad using Amiad’s standard Buyer Complaint Form. For the receipt of the Buyer Complaint Form, the submission of the complaint or any questions please contact your service representative.
5. Upon written demand by Amiad the Buyer shall return the Defective Product – or a sample thereof – to Amiad, at Amiad’s cost. If the Buyer ships any such Defective Product, Amiad suggests the Buyer package it securely and insure it for value, as Amiad assumes no liability for any loss or damage occurring during shipment. Provided however that in the event Amiad determines that this Warranty does not apply to such product, Buyer shall promptly reimburse Amiad for such cost (including freight and customs). Any returned product or part must be accompanied by the Warranty certificate and the purchase invoice. It is clarified that the Buyer may not return the Defective Product unless such return was coordinated and approved by Amiad in advance.
6. Amiad’s obligation under this Warranty shall be limited to, at Amiad’s option, the repair or exchange, free of charge, of the product or any part which may prove defective under normal use and service during the Warranty Period. The provision of a repair or replacement of a product during the Warranty Period will result in an extension of the Warranty Period by an additional period of 12 months, provided that the total accumulated Warranty Period shall in any event be no more than 18 months from the date upon which the products were delivered.
7. This Warranty is valid on the condition that the products are installed according to Amiad’s instructions as expressed in Amiad’s instruction manuals and according to the technical limitations as stipulated in Amiad’s literature or as stated by a representative of Amiad.
8. This Warranty will not apply to damaged or defective products resulting from or related to:
(i) Fire, flood, power surges or failures or any other catastrophe and/or unforeseen occurrence, such as but not limited to those for which the Buyer is customarily insured for, or any force majeure events;
(ii) Fault, abuse or negligence of the Buyer;
(iii) Intake water not meeting the agreed standards, as set forth in a written document, approved by Amiad, or improper storage;
(iv) Improper or unauthorized use of the product or related parts by the Buyer, including Buyer’s failure to operate the product in conformity with the recommendations and instructions of Amiad, as set forth in Amiad’s manuals and other written materials, the operation of the product other than by a trained and qualified operator, or improper installation of the product by a third party not authorized by Amiad;
(v) Performance by the Buyer of maintenance or operation other than in conformity with the recommendations and instructions of Amiad, or other than in accordance with procedures defined in the literature supplied for products (including the timely replacement of requisite parts), and for services provided other than by a trained and qualified advanced operator; or
(vi) Any alteration, modification, foreign attachment to or repair of the products, other than by Amiad or its authorized technical representatives.
9. In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product’s performance or failure to perform, even if it has been advised of the possibility of such damages.
10. Amiad will be excused for failure to perform or for delay in performance hereunder if such failure or delay is due to causes beyond its reasonable control or force majeure preventing or hindering performance.
11. This Warranty set forth herein is the only contractual warranty given by Amiad and is provided in lieu of any other warranties created by any documentation, packaging or otherwise.
12. Amiad makes no warranty whatsoever in respect to accessories or parts not supplied by Amiad. In the event that Amiad is required to correct a Defective Product or product not covered by this Warranty, it will do so solely in consideration for additional fees.
13. The parties will actively endeavor to amicably settle any dispute arising between them. In the event that the parties are unable to reach an equitable settlement of such dispute, any claim or lawsuit related to the Warranty, its validity execution, its performance be brought before only the courts of Tel-Aviv, Israel. Israeli law will govern the Warranty, to the exclusion of any conflict of law rules.
M104xlp m106xlp m108xlp m110p Online Orders & Support for amiad filtomat automatic metal filters
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Documents / Resources
 |
AMIAD WATER SYSTEMS M100 Series Filtomat Amiad Water System [pdf] Instruction Manual M104XLP, M106XLP, M108LP, M110P, M100 Series Filtomat Amiad Water System, M100 Series, Filtomat Amiad Water System, Amiad Water System, Water System |
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