STANLEY PCH-M Corner Head Instruction Manual
©2023 STANLEY Black & Decker All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.
- Please read all the “Safety Precautions” carefully before use and follow the instructions in t he instruction manual to ensure proper use.
- The following classifications are included in the precautions.
⚠ Warning If an item with this warning is ignored and the product is handled improperly, there is a possibility of death or serious injury.
⚠ Caution If an item with this warning is ignored and the product is handled improperly, there is a possibility of injury or property damage. - After reading, please keep in a place where the person who will actually use the product can see it at any time.
- This machine should only be used for proper POP/Avdel rivet fastening. (For rivet selection, please refer to the Pop/Avdel Rivet Catalog.)
- Please read the instruction manual of each tool to be attached carefully for the operating environment and conditions.
◇If used outside of the operating environment or conditions, this product may be damaged, resulting in an accident or injury. - Do not use or operate the device by pointing it at a person. Do not look into the unit from the front or rear.
◇Rivets and broken Stems may fly out, resulting in an accident or injury (e.g., blindness). - Wear protective goggles (JIS T8147 standard product) during use.
◇Rivets and broken Stems may fly out, resulting in an accident or injury (e.g., blindness).
Special care should be taken when using rivets with specification for madrel head to fly out. Refer to the POP/Avdel Rivet Catalog for details. - Please read the instruction manual for each adaptor kit carefully, and attach the adaptor kit to the tool securely.
◇Incorrect attachment may lead to damage or breakage, resulting in an accident or injury (e.g., blindness). - Check each part for damage before use. If any damage is found, stop using the product and send it for repair.
◇Use of the product in a damaged condition may result in an accident or injury.
⚠ Caution
- When disassembling/assembling this machine for maintenance, parts replacement, etc., be sure to stop the operation of the tools to be installed.
◇If disassembly/assembly is performed while the tool is operating, there is a risk of an accident or injury due to parts flying out, unexpected movement, etc. - Do not operate with the nose housing removed.
◇It may result in injury, such as pinching of fingers. - Use only parts supplied or recommended by us. Also, install and use parts that are compatible with the rivets you are using.
◇Not only will the product perform inadequately, but abnormal operation, etc., may result in an accident or injury. - Do not modify this unit without our permission.
◇Abnormal operation, etc. may result in an accident or injury. - Maintenance of this machine should be performed by qualified personnel who understand its functions and mechanisms. In such cases, please follow the instructions in the instruction manual and work with sufficient care.
◇If the maintenance is performed by a person who does not have the knowledge and skills to perform the maintenance, it may not only result in inadequate performance, but may also result in an accident or injury. - Please contact us for repair of this machine.
◇Be sure to contact the dealer where you purchased the product or our company for repair.
If repair work is performed by a person who does not have the knowledge and skills to perform such work, it may not only will result in inadequate performance, but may also result in an accident and injury
1. Name of Each Part
2. Outline
PCH-M is attached to a riveting tool and used to enable fastening in narrow spaces. An adaptor kit (sold separately) is required to attach to the rivet tool. (See 9. Options)
2-1. Fastenable Rivets (Table 2-1) and Nosepiece Compatibility Table (Table 2-2)
Use a nosepiece that matches the rivet part number. Using a different nosepiece may cause rivet fastening failure or tool malfunction.
(Table 2-1) Fastenable Rivets
- When fastening Rivet type 3.2 Stem with a diameter 1.6 mm, use Jaw/71200-15001 (sold separately).
- TLrivets BULBEX Depending on the thickness of the fastening plate, fastening may not be completed in a single operation.
- When using ProSet XT2, a supply air pressure of 0.60 MPa is required.
3. Specifications (Dimensional Drawings)
4. Preparation Before Use
- Check that a nosepiece that is compatible with the rivets used is installed. If an incompatible nosepiece is installed, replace it with a compatible one. (Table 2-1, Table 2-2) * For replacement method, refer to P. 10 and the instruction manual of each tool.
- An adaptor kit (sold separately) is required in addition to the rivet tool to use PCH-M. Use an adaptor kit that is compatible with the tool to be installed. (See 9.Options) For information on how to install and use the adaptor kit, please refer to the instruction manual that comes with the kit.
5. Precautions for Use
- Operating environment, conditions, etc. Please read the instruction manual of each tool to be installed carefully for the operating environment and conditions. Use of a tool outside of the operating environment or conditions may result in damage to the unit, resulting in an accident or injury. In addition, rivets may not be fastened in cases not satisfying the required conditions.
- Stem ejection The machine ejects broken Stem from the nosepiece (they cannot be ejected backward).
Be sure to check Stem ejection before inserting the next rivet for fastening. If the next fastening is performed without the ejection, the Stem may jam or the machine may be damaged. - Collector bottle When using with ProSet XT2, be sure to attach the collector bottle. If you wish to remove the collector bottle for reasons such as to shorten the overall length of the tool due to interference with the surrounding area, attach the dedicated part included in the adaptor kit. For details, please refer to the instruction manual of the adaptor kit.
If the tool is used without attaching either of the above, it may not operate properly and may fail to eject the broken Stem.
P1. Safety Precautions contains important information to prevent accidents from occurring. Be sure to read these precautions carefully before using to ensure proper and safe use.
6. How to Use
7. Maintenance and Inspection
(Table 7-1)
Cleaning and greasing of the jaw and other tip parts, replacement of each part After disassembling the tip parts, clean and grease them or replace the parts by referring to the
procedure on page 9 and page 10.
Refer to the instruction manual of the tool to be installed for the method of greasing the jaw.
Cleaning of nose housing The inside of the nose housing must be cleaned as well as the tip parts. If metal powder, etc. accumulates inside the nose housing, the jaw will not be able to open fully and rivets cannot be attached. (Figure 7-1) Also, rivets with special surface treatment (e.g., GEOMET) require more frequent maintenance.
<Procedure> Remove the nose housing as described in P10 and .
Use a flat-blade screwdriver or similar tool to remove metal powder, etc. deposited inside the nose housing. (Figure 7-1)
*Tightening torque for the jaw case should not exceed 15 Nm.
Warning
Always wear protective glasses when blowing compressed air.
Metal powder may scatter and cause injury (e.g., blindness).
8. Troubleshooting
(If the problem is not corrected after checking the information in this document, please contact the dealer or our company for repair.)
9. Options
9-1. Adaptor kit
This kit is used to attach PCH-M to each tool.
Please read the instruction manual that comes with the kit before use.
10. Parts List
11. Consumable Parts List
The durability of consumable parts varies greatly depending on the rivets used, the environment in which they are used, and whether or not they are properly maintained. The durability values below are only guide values and are not guaranteed. Please use them as a reference when preparing spare parts.
STANLE Engineer ed Fastening STA NLE House, Works Road Letchworth Garden City Hertfordshire, United Kingdom SG6 1J Tel: 44 1582 900 000 Fax: 44 1582 900 001
Holding your world together
Find your closest STANLE Engineered Fastening location on www.stanleyEngineeredFastening.com/contact For an authored distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors
Manual Number Issue C/N
07900-01021 C 21/067
Stanley Engineered Fastening division of Stanley Black and Decker is the global leader in precision fastening and assembly solutions. Our industry-leading brands, Avdel , Integra , Nelson , Optia , POP , Stanley Assembly Technologies, and Tucker , elevate what our customers create. Backed by ateam of passionate and responsive problem-solvers, we empower engineers who are changing the world.
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Documents / Resources
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STANLEY PCH-M Corner Head [pdf] Instruction Manual PCH-M Corner Head, PCH-M, Corner Head, Head |
