Screwfix 610 x 1190mm White Aluminium Window
Welcome to your new window
Thank you for choosing a new energy efficient window from Crystal.
Your new windows has been manufactured to the highest quality standards and is guaranteed for 10 years.
Your window will arrive unglazed and it is important that you stack the window and glass in a vertical position – to prevent your window and glass being damaged stack on flexible material between surfaces, such as wooden blocks.
Your window is delivered fully fabricated and should retain the protective film until all building works are complete.
Your delivery contains:-
- PVC-U window – the window will have corner blocks attached. These are there for protection – remove these prior to installation – see No 1.
- Handle – already attached to the window. This is fitted with handle mesh for protection – see No 2 .
- Trickle vents – these are taped to the window.
- Glazing packers, cill and cill end caps – these are taped to the window cill, if ordered.
Prior to installation please ensure that your new window has been checked for imperfections or any damage.
Please report any issues within 48 hours of delivery.
Fitting the new frame
Please read through all of this instruction guide before starting.
Remove the old frame
Once the old frame has been removed, brush away any loose debris or cement, leaving a clean opening ready to receive the new frame.
Frame with a cill
If you are fitting a frame with a cill, first decide if you are going to run the cill around the brickwork or cut it flush to the finished width of the hole (see above).
Whichever way you decide to do it, cut the cill to size with a fine toothed saw to fit tightly back to the inside edge where the old frame sat. You may have to remove the tongue of the internal window board first.
Affixing a cill
Once the cill has been cut to size, apply a line of sealant along the cill upstand and across the frame platform at each end. Screw them together, through the bottom frame section along the centre line and into the cill. 
Expanders
Your new window should have a gap of around 5mm all around it to make sure it fits into the aperture – you can add frame extenders if you need to.
If your new window isn’t quite big enough, you can add a total of 15, 20 or 35mm to the width or depth by attaching frame extenders.
Please note: Do not forget to remove the corner protectors prior to installation 
Insert new frame
Offer the frame into the opening and using a spirit level, ensure the frame is level, vertical and not twisted before wedging into position.
Centralise it and insert packers underneath to level it and maintain the 5mm expansion gap. 
Affix new frame
- Remove any packaging from the new frame and screw the cill onto the bottom of the frame. Make sure you select a screw that doesn’t penetrate the inner skin of the frame.
- Seal the ends of the cill and frame to prevent moisture tracking along the cills into the brickwork.
- Position the frame into the prepared aperture. Centralise it and use packers to ensure that it is level and to maintain a 5mm expansion gap.
- Once the frame is level drill fixing holes into the frame sides. These should be drilled 150mm from the top and bottom corners and 600mm in between (a minimum of 2 fixings per side).
- Fix the side of the window frame to the wall. To avoid distortion to the frame and maintain the 5mm expansion gap use packers (do not overtighten the fixings).
- On wider frames ensure you fix
the top and bottom of the frames. Ensure that the top and bottom fixings are sealed with silicone to prevent moisture absorbing into the brickwork. - When finished ensure you clean any brick dust from your new window frame.
- For optimum thermal and acoustic performance, it is critical that the gap between the window or door product and the aperture is fully insulated using a suitable expanding foam or expanding foam tape.
Glazing
How to glaze the new window
Starting with one of the longest beads first, remove the glazing beads by pushing a sharp chisel or a rigid paint scraper between the bead and the frame joint at approximately the centre point. A sharp tap on the butt of the tool should allow the bead to be freed. It is most important to refit the beads in the same positions as they were removed, they may vary in length slightly, due to the manufacturing process.
- Place into position the glass packers approximately 100mm in from each corner (intermediate packers should be used if the double glazed unit is wider than 1200mm).
- Place the double glazed unit into the frame ensuring correct positioning on the glass packers.
- Starting on one of the shortest lengths, fit 3 of the beads moving around the frame using a rubber mallet, finally fitting the last bead by bending it into position.
N.B. It is always best to leave one of the longer beads until last as a long bead will locate and bend more easily.
Toeing and heeling
PVC-U opening windows (sash) are heavy, and although the dead weight is supported on the hinge side when it is opened, there is nothing on the lock side to support the weight, and without the procedure of toeing and heeling the door will drop on the handle side. To prevent a sash dropping, the glass has to be braced diagonally corner to corner (see diagram) by the insertion of plastic packers slipped in the gap between the glass or panel and frame.
How to toe and heel
The door or sash on the lock side should be raised to the desired height and squared up with the door frame. On the hinge side place the packers at the bottom corner, whilst on the lock side, the packers go at the top (opposite) corner – place a dab of silicone under the packers on the door sides to stop the packers dropping. lt is advisable to use a glazing shovel when lifting the glass or panel. The packers should be placed approximately 150mm from the edge of the frame.
Adjustments
Window hinges
Generally the window hinges require no adjustment. However, should you wish to adjust the tension on the friction stay, this can be achieved by screwing the brass screw, set in the black plastic pad, in or out to increase or decrease the tension. The adjustment screw can be accessed by opening the vent.
Window locking mushroom cams
The cams on the window locking mechanism can be adjusted with an Allen key that is located in the centre of the mushroom cams. The cams are eccentric and can be turned to increase or decrease the closing pressure of the mechanism. They should also be used to adjust the cams if you experience difficulty closing the window vent. This is usually caused by the pressure being too tight and the cams grinding onto the keeps.
Finishing
Clean the external surfaces to remove the dirt and grit.
Apply a strip of masking tape to the frame perimeter. Apply a smooth bead of silicone sealant between the frame and brick work. Before the sealant sets, remove the masking tape to create a neat finish. It is important to remember to seal below the external cill.
Trims and profiles come in lots of different shapes and sizes to cover sealant and fixings. They’ll give you a neat, professional finish, inside and out.
You can cover wider gaps around the outside of the window with a PVC-U scotia trim. Do this by sealing the frame behind the trim with frame sealant. You can then stick the trim in place with more frame sealant. 
You have finished!
Once you have installed your new window, open and close it to ensure that it is working correctly.
Top tips looking after your windows
Our top tips to keep your windows in the best condition, we recommend…
- That you carry out routine maintenance on your windows at least twice a year. In areas of high exposure, you may want to do this more frequently.
- All parts of your new windows that are exposed when closed, should be washed down with warm soapy water using a soft cloth, then dried thoroughly.
- Any parts that are exposed when the window is open, should simply be wiped clean, removing any grime, dirt, insect remains or old lubricant.
- You avoid any cleaning agents that have ammonia in them or that are abrasive, particularly on handles and other metal fittings.
- Special attention is paid to keep drainage channels clear and free from any blockages.
- That any moving parts and fixings are treated as follows:
- The application of light oil, to keep the locking mechanism in good working order.
- A suitable acid and resin free grease should be used on sliding bars, gears and face plates.
- Maintenance of friction stays is important and we recommend that you follow the guidelines for lubrication and adjustment.
Do…
- Wash down the PVC-U at least twice a year with warm soapy water and wipe it dry.
- Regularly clean the glass with a clear liquid spray glass cleaner.
Don’t…
- Paint PVC-U window frames.
- Use paste or cream cleaners which can be mildly abrasive.
- Use any type of bleach, solvent or adhesive.
Friction Hinges
Maintenance is important but straightforward. Keep the friction stay track free from dirt and grime and keep the hinge mechanism clean. Lubricate the metal parts regularly with light oil, concentrating on the pivot points. Friction can be increased or decreased by adjustment of a screw. Turn in a clockwise direction to increase friction. Take care not to over tighten.
Egress Friction Hinges
In order to facilitate a maximum clear opening, egress hinges may be fitted. In most cases this will be an upstairs window and allows the window to be opened to 90°. Some egress hinges combine the opening facility with an easy clean system, whereby the vent can be slid sideways to allow external cleaning to be carried out from inside. To utilise the easy clean facility, open the window normally, then press and hold down the button on both hinges to release the restrictor hinge. Slide the vent across to allow egress.
Window Locking Mechanisms
Windows fitted with either an Espagnolette or Shoot Bolt locking system will allow the window to remain partly open at night to facilitate ventilation.
To engage the window in its night vent position, open the window to approximately 15mm and then return the handle to its locking position. You may feel slight resistance so do not try to force the handle, simply move the window slightly until you find a point where there is no resistance and close. Check the window is held securely in the night vent position by pushing gently on the vent – if held securely it should not move. Maintenance of locking systems is simple: apply light oil to the moving parts, once a year. Similarly, a little grease should be applied to the locking slots to facilitate smooth running.
Ventilation Control
Windows are fitted with a trickle ventilation unit, located at the top of the sash. This is designed so that you can control ventilation and minimise any build up of condensation. Simply open or close the ventilator. No maintenance is required.
Handles
Windows can be fitted with key locking, push to open handles. An easy to use system, yet secure and long lasting. To operate, simply press the thumb button, turn through 90° and push the window to the desired angle. To close, reverse the procedure by pulling the window closed and turning the handle back to its original position, thus engaging it automatically. Handles can be deadlocked by using the key provided.
Warranty
Your new product carries a manufacturer’s warranty of 15 years.
Documents / Resources
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Screwfix 610 x 1190mm White Aluminium Window [pdf] Installation Guide 610 x 1190mm White Aluminium Window, 610 x 1190mm, White Aluminium Window, Aluminium Window |
